Using AFM to measure filtration membranes, filtrates, and filter cake

Filtration is ubiquitous in our daily lives and in many technological processes, from drinking water and microplastics to kidney dialysis. A wide range of filtration membrane materials are available and new chemistries are constantly being developed. AFM again shines as a powerful technology to rapidly analyze membrane manufacturing (pore size, distribution and defects), membrane failure analysis (clogging), and filtration performance (filtrate imaging).

pores in polyethersulfone filtration membrane
Pore distribution in a polycarbonate filtration membrane

Measuring pore distribution in polyether sulfone (PES) and polycarbonate (PCTE) filtration membranes.

Quality control of membrane manufacturing

The most simple and accessible measurement is pore size, pore distribution, and defect analysis. AFM allows rapid imaging without any modification of the filter membrane, even in liquid and including stiffness measurements if the material swells. See the examples below on how the membrane material impacts these parameters.

polycarbonate filtration membrane pores with line profiles, specified 0.8 um pore diameter
polycarbonate membrane pore profiles specified at 0.8 um

Topography image of a polycarbonate membrane with specified 0.8 um pore size. Note the defects where individual pores merge, but also the highly reproducible and accurate pore size.

polycarbonate filtration membrane with 1.5 um pore size
polyether sulfone filtration membrane with 0.22 um pore size

Compare this to a polycarbonate filtration membrane with 1.5 um pore size and a polyether sulfone filtration membrane with 0.22 um pore size. Note the substantial differences in pore distribution and pore size.

polyethersulfone membrane with specified 0.2 um pore size
polyethersulfone membrane line profile with specified 0.2 um pore size

Higher magnification scan of the polyether sulfone filtration membrane illustrates the variability in the pore size.

dialysis membrane showing nanoscale arrangement of cellulose fibers
dialysis membrane line profile showing nanoscale arrangement of cellulose fibers

Protein dialysis membranes require nanopores and are commonly cellulose-based. A 10 kDa protein has a minimal radius of >1.42 nm. Note the orientation of the cellulose fibers and the fold in this dry membrane.

Failure analysis and filter cake

We tested the use of the polyether sulfone (PES) membrane above to filter solutes from cow’s milk, with the goal to image the components by AFM. Filtering milk rapidly clogged the membrane but retained enough solutes to identify casein micelles.

polycarbonate membrane clogged with milk, topography
casein micelles in milk on polycarbonate membrane

Analyzing home water filtration

Home water filtration and the contamination of water with microplastics is a very active topic. Unfortunately, home water filters also release micro- and nanoparticles into the filtered water. Here we use the AFM to compare tap water before filtration, after filtration with a home water filter, and distilled water, by drying water samples onto mica. Filters leaching contaminations into water is also common with laboratory filtration systems.

AFM topography image of microparticles in unfiltered tap water
microparticulate residue from a home water filter topography

Tap water before and after filtration with a home water filter, showing new particulates leaching from the filter.

AFM topography image of water filtered with a home filterAFM phase image of water filtered with a home filter
subnanometer particulates in distilled water

The side by side of topography and phase image suggests that a new type of contaminant is now present, probably leached from the home water filter. Distilled water in comparison is almost perfectly free of particulates, except for a few nanoparticles.